Commercial Fish Cake Manufacturing Line

A bowl cutter cuts, chops, and mixes fish meat with various ingredients and additives at high speeds, transforming the fish into a fine, paste-like mixture. The machine uses high-speed rotating blades working in conjunction with a processing bowl structure. It suits fish cake products that require a fine and uniform fish paste. During processing, blade speed, processing time, loading volume, and raw material temperature all influence the final result. тому, higher blade speeds do not always produce better mixing results. Different fish species and recipes require appropriate processing parameters through machine trial runs. Таким чином, bowl choppers are ideal for production processes that demand highly uniform fish paste. Проте, not every Korean fish cake or fish patty production line needs this machine. You should make the decision according to raw material condition and subsequent forming requirements.

А fish patty forming machine processes mixed fish filling into individual products with specified shapes, розміри, and weights. The machine uses a feeding hopper, portioning mechanism, and forming molds to achieve continuous production. Different mold designs support round, square, oval, and customized fish patty shapes. The forming system also adjusts product dimensions and thickness according to your specifications. Our small fish patty forming machine produces 35 pieces per minute. It supports forming diameters of 28–100 mm and adjustable thicknesses of 8–15 mm. Крім того, our industrial fish patty forming machine reaches approximately 100 pieces per minute. It supports maximum forming diameters of 100 мм and adjustable thicknesses of 6–40 mm. For Korean fish cakes, you may need a suitable forming or extrusion system to match the flow characteristics of fish paste and product shape.

Coated fish cakes through the conveyor system enters a continuous fryer. The machine achieves continuous frying or pre-frying by the heating system and conveyor belt. Its main components include an oil tank, heating system, conveyor mechanism, temperature control system, and oil circulation or drainage structures. For breaded fish patties, frying conditions influence surface color, coating texture, and internal cooking results. тому, you can adjust parameters of frying temperature and conveyor speed according to fried fish patties thickness, recipe, and finished product requirements. Додатково, you can select different heating methods based on capacity and energy conditions. Також, an oil filtration system can further support the frying process. Mini continuous fryers offer capacities of about 150-500 кг/год, with power of 12-42 кВт. Крім того, larger continuous fryers handle fish cakes of 500-1,500 кг/год, with power ratings of 100-200 кВт.

An oil filtration system removes breadcrumbs, flour, and other solid residues during frying, helping frying oil management and circulation. Typically, this system includes a pump, filtration media, and a filtering chamber to separate solid impurities from the oil. For continuous fish cake frying lines, proper filtration helps reduce residue accumulation in the oil tank. Також, it simplifies routine cleaning and oil maintenance.

A de-oiling machine removes excess surface oil from fried fish cakes before cooling or packaging. Due to fish patty shapes and structures, you can choose a vibrating de-oiling conveyor or mechanical de-oiling unit.

For products with regular shapes and stable structures, de-oiling equipment helps control surface oil levels. Проте, soft fish cakes and products with fragile coatings require careful handling. The de-oiling method should prevent product deformation and coating damage.

Крім того, we recommend an air cooling machine reduces the temperature of fried fish cakes. The conveyor and airflow system provide suitable cooling before packaging or quick freezing. It typically includes a conveyor belt, fans, supporting structures, and relevant control components. And fried fish cake condition and output determine the cooling conveyor length. The conveyor length, conveying speed, and cooling performance must match upstream production capacity and downstream packaging or freezing equipment. For coated fish cakes, the cooling process must also protect surface coatings and product stability. In fact, our engineers can customize air cooling conveyor width from 300 мм до 1,000 мм.

Frozen fish cake production requires suitable freezing equipment according to capacity and freezing conditions. For small-scale fried fish cake lines, a freezer cabinet provides a practical option. Depending on loading capacity, it can make 200–1,000 кг/год frozen fish patties.

Крім того, an IQF tunnel freezer with the capacity of 100-2000 кг/год continuously freezes fish cakes and other seafood products for frozen storage. Fried fish cakes pass through a low-temperature environment on a conveyor belt. And the airflow and freezing conditions complete the freezing process.

Крім того, we recommend a spiral freezer with a spiral conveyor structure and low-temperature air circulation system to provide a longer conveying and freezing path. This design suits continuous freezing fried fish cake projects of 1,000-3,000 кг/год with limited factory space.

After quick freezing, fish cakes enter the packaging stage. We provide many options include vacuum packaging, flow wrapping, and other suitable packaging systems.

Vacuum packaging machines remove part of the air inside a packaging bag before heat sealing. This equipment suits fish cake products that require vacuum packaging for long quality guarantee period. For fried fish cakes with crispy coatings, you should also evaluate whether vacuum pressure may compress the products or affect their appearance. Крім того, pillow bagging machine packages fish cakes, fish patties, and other products with suitable shapes and conveying stability. These fish cakes enter the packaging section through a feeding conveyor, and then the packaging film passes through forming, longitudinal sealing, and transverse sealing stages to create individual packages.

Також, you need to consider fish patty dimensions, single-piece or multi-piece packaging format, film material, target packaging speed, and frozen storage requirements to determine the appropriate packaging machine.