Chicken Nugget Processing Line

Chicken Nuggets Processing Line
01
Klienti
Kontaktoni
02
Duke bërë
citat
03
Fabrika
Vizitoni
04
Makinë
Prodhimi
05
Transporti
06
Instalimi
& Trajnim
Shërbimi i Para-Shitjes
Shërbimi i Shitjes
Pas shitjes

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Chicken nuggets remain one of the fastest growing frozen fried food products worldwide. Prandaj, our engineering team develops a complete chicken nugget processing line for modern food manufacturers. Our company designs forming, veshje, frying, ftohje, ngrirjes, dhe sistemet e paketimit. Për më tepër, our engineers customize every chicken nugget production line according to your capacity, factory layout, and investment budget. The standard fried chicken nugget capacity ranges from 100 kg/orë te 1,500 kg/orë. Rest assured that our design helps you to precisely control nugget shape, coating adhesion, ngjyra e skuqjes, oil quality, and the consistency of the frozen chicken nuggets.

Different Shapes of Fried Chicken Nugget

01 / Aplikacionet

Which Customers Need An Industrial Chicken Nugget Production Line?

Every food factory expects stable production and consistent fried chicken nuggets. Megjithatë, prodhues të ndryshëm përballen me qëllime të ndryshme prodhimi. Prandaj, pajisjet e duhura të përpunimit të pulave varen nga lloji i klientit, shkalla e prodhimit, dhe pozicionimin në treg.

Fried Chicken Nugget Line

Kompanitë e mëdha të përpunimit të shpendëve

Përpunuesit e mëdhenj të shpendëve zakonisht zgjerohen drejt ushqimeve të përgatitura të ngrira. Prandaj, ata e shndërrojnë pulën e freskët në copa pule të skuqura të gatshme për shitje me pakicë. Për më tepër, ato kërkojnë pajisje automatike për prodhimin e copëzave të pulës. Gjithashtu, ato kërkojnë makineri për skuqje të vazhdueshme dhe makina ngrirëse IQF. Rrjedhimisht, ata preferojnë linja prodhimi plotësisht automatike të pulave me sisteme përcjellëse të vazhdueshme për të mbështetur integrimin në rrjedhën e poshtme dhe marzhe më të qëndrueshme.

Prodhuesit e ushqimit të ngrirë

Në fakt, Prodhuesit e ushqimeve të ngrira furnizojnë me copa pule supermarketeve, klubet e magazinës, dhe shitësit me zbritje. Prandaj, ata kanë nevojë për sisteme fleksibël të prodhimit të pulave për kallëpe të ndryshme, accurate weights, and dependable frozen chicken nugget output. Our automatic forming machine supports multiple mould designs such as boot,bell, heart,dinosaur, star or animal shape nuggets.

QSR Supply Chain Factories

Fast-food suppliers produce standardized semi-fried or fully cooked nuggets for global restaurant chains. Hence, their chicken nugget frying process requires precise dwell time, color control, weight and dimensions. Indeed, our production line can achieve the same coating thickness of every fried chicken nugget. Our continuous frying system controls frying temperature and frying time automatically.

Central Kitchens & Catering Companies

Për më tepër, central kitchens usually prepare thousands of meals every day for schools, airlines, corporate cafeterias, and catering groups. Prandaj, they require easy operation and reliable food production equipment. Përveç copëzave të pulës, linja jonë industriale e prodhimit të skuqjes së ushqimit mund të prodhojë petë hamburgeri, fileto peshku, ëmbëlsira me patate, dhe ëmbëlsira me kunguj.

02 / Buxheti

Çfarë Është Buxheti i Nugget pule Prodhimi Linja për fabrika të shkallëve të ndryshme?

Fabrika të ndryshme kërkojnë shkallë të ndryshme të prodhimit të pulave. Prandaj, ne ofrojmë një planifikim të arsyeshëm investimi të linjës së pulës sipas kërkesave tuaja të prodhimit në vend të çmimeve vetëm të makinerive. Pra, më mirë mendoni të formoni, veshje, frying, ngrirjes, dhe xhiros së paketimit si një sistem i vetëm i balancuar.

I vogël

$18,000-35,000
Shkalla e prodhimit

Linja e prodhimit të pulave të vogla gjysmë automatike

Buxheti i Investimit i Linjës së Përpunimit të Përpunimit të Puleve gjysmë-automatike
çfarë do të dini

  • 100Kapaciteti – 150 kg/h

  • 45-75 fuqi kw (ngrirës kabineti：5– 12 kw të përfshira)

  • 80-150 m² sipërfaqe toke

Plani Standard

E mesme

$45,000-120,000
Shkalla e prodhimit

Medium Automatic Chicken Nugget Manufacturing Line

Medium Automatic Chicken Nugget Production Line
çfarë do të dini

  • 500 kg/h capacity

  • 190-280 fuqi kw (90 kw refrigeration power included)

  • 300-500 m² sipërfaqe toke

Large

$180,000-300,000
Shkalla e prodhimit

Large Industrial Fried Chicken Nugget Processing Line

Price of Industrial Chicken Nugget Manufacturing Line
çfarë do të dini

  • ≥1,000 kg/h capacity

  • 340-420 fuqi kw (120–180 kw refrigeration power included)

  • 600-800 m² sipërfaqe toke

03 / Layout design

Top 3 Chicken Nugget Production Project Layout Design për Fried Food Business

In general, belt width, automation level, workshop size, and future expansion also influence the final quotation of chicken nugget frying line. Gjithashtu, our engineers normally recommend three nugget production solutions for different production capacities.

Small Flexible Nugget Production Plant Layout

A small chicken nugget frying line fits new food factories and startup businesses with the capacity of 100–150 kg/orë. If you want to reduce equipment investment cost, you are optional to purchase semi-automatic or batch food manufacturing machines instead of fully automatic types. For instance, we recommend you choosing a 130 mm small meat patty forming machine, 400 mm batter machine, 200-300 mm breading machinery for chicken nugget preparation. Gjithashtu, we provide 2 options of batch frying machine like square or round deep fryers, and freezer cabinet with 5-15 trays. Ndërkohë, operators transfer materials between machines manually or use stainless-steel carts. Prandaj, customers enjoy flexible workshop layouts and affordable investment.

Small Semi-automatic Chicken Nugget Frying Line

Medium Continuous Chicken Nugget Processing Line Layout

500 KG-H Continuous Chicken Nugget Processing Line

This medium nugget production line serves commercial frozen food manufacturers or fast-food suppliers. As a rule, a standard 500 kg/orë chicken nugget coating line often includes a 400 mm meat cake former, 600 mm batter machine, dhe 400/600 mm pajisje buke. Përveç kësaj, një HDF-4000 ose HDF-5000 Fituesi i vazhdueshëm mund të përpunohet 600-800 kg/orë e copa pule. Gjithashtu, mund të lidhet me një IQF-500 tuneli i ngrirjes me kapacitet prej 500 kg/orë dhe fuqia ftohëse e 90 kw. Po kështu, çdo fazë prodhimi nga formimi i copëzave të pulës deri te shkarkimi i ngrirjes lidhet automatikisht. Ndërsa, për shkak të gjatësisë së tiganisje të vazhdueshme (5-6m) dhe tunele IQF (8m), ju ndoshta kërkoni 50-80 metra gjatësi e një plan urbanistik të drejtë. Në këtë mënyrë, ju mund të përdorni transportuesit tanë rrotullues për të krijuar një rrugë në formë L.

Fabrika e prodhimit të pulave të skuqura industriale Paraqitja

Duke folur sinqerisht, biznesi i madh i propozimit të prodhimit të copëzave të pulave të ngrira ka mbi 1,000 kg/orë. Në fakt, një linjë industriale e përpunimit të copëzave të skuqura përfshin a 600 mm mish i rëndë patty ish dhe 1,000 mm sistem rrahjeje dhe pajisje buke. Përveç kësaj, një i madh HDF-6000 ose HDF-8000 continuous frying machine has the capacity of 1,000-1,500 kg/orë and the length of 6-8m. Për më tepër, we suggest single or double spiral IQF freezer for industrial scale chicken nugget freezing with large footprint, yet use vertical factory space efficiently. And this plan also includes vacuum bowl chopper in the chicken preparation, multi-head weigher and VFFS packaging machine. Hence, you must plan a standardized, modern food hygiene workshop because 3-5 meters of usable height around the spiral freezer.

Industrial Automatic Chicken Nugget Frying Line

04 / Process

How Does A Chicken Nugget Processing System Work?

A industrial chicken nugget production line automatically transforms raw chicken into frozen fried products. Our complete chicken nugget manufacturing system combines meat preparation, forming, veshje, frying, ngrirjes, and packaging into one automatic production process. Megjithatë, the customer needs to handle the raw material processing like skinning, deboning, and inspection of the whole chicken.

1. Grinding And Mixing

First, we recommend you using frozen chicken for better forming. The industrial grinder cut prepared chicken to small particles. Pastaj, the conveyor feeds ground chicken into the liquid nitrogen blender to mince it into a paste, making the meat more tender.

2. Forming

Secondly, the chicken paste enters the automatic chicken nugget forming machine. The mold plate presses the meat into a uniform shape. It then exits onto the conveyor belt.

Chicken Nugget Processing Line

3. Battering and Breading

Thirdly, the chicken nuggets go through a battering machine, where liquid batter completely coats them. Për më tepër, a breading machine applies fine, coarse, or fresh crumbs for texture and frying color.

4. Continuous Frying

Afterward, the batter-coated chicken nuggets enter continuous fryer. Ndërkohë, it can fry the pieces in the hot oil for 30-60 seconds with the temperatures of about 155-180℃. This will result in set, crisp, golden fried chicken pieces.

5. Freezing And Packaging

Së fundi, an air-cooling conveyor removes surface heat and loose oil before entering IQF freezing machine. The multi-head weighing machine separates and weighs the frozen chicken nuggets. Pastaj, VFFS packing machine portions, bags, seals, and cuts each retail pack.

05 / Pajisjet Ⅰ

What Are Meat Processing Equipment in Chicken Nugget Preparation Process?

The meat preparation section determines particle definition, binding strength, and final chicken nugget texture. Therefore, food manufacturers should select suitable meat processing machinery before forming.

Industrial Frozen Meat Grinder

Industrial Frozen Meat Grinder for Small Meat Particles

An industrial frozen meat grinder uses a rigid SUS304 stainless-steel body and a wide hopper. At its core lies a heavy-duty auger driven by a motor, which forcefully pushes frozen chicken particles forward into the cutting assembly.

This grinder handles chicken at -4℃ te -18℃. It allows for high-intensity chopping directly without waiting for the meat to thaw completely, resulting in better chicken nugget formation.

You can install a 6–8 mm die plate according to your required nugget texture. The grinder produces uniform meat particles instead of turning the chicken into a smooth paste. Kështu, the nuggets retain clearer particle definition and a firmer bite.

Hard industrial knives cut the chicken meat fibers rapidly. Ndërkohë, the feeding screw maintains a stable material flow through the grinding chamber to reduce excessive compression and frictional heat.

Liquid Nitrogen Vacuum Mixer for Low-Temperature Binding

A liquid nitrogen blender uses an enclosed twin-shaft chamber. There is a heavy, vacuum-insulated liquid nitrogen supply pipeline connecting to the top or side of the mixer (typically linking to an external liquid nitrogen storage tank). Above the mixing tank has a pressure-resistant seal, while the interior has two sets of counter-rotating, intersecting paddle shafts. So it transforms chicken particles to meat paste efficiently.

The mixer has liquid nitrogen injection nozzles. When high-speed blending generates frictional heat within the mixture of ground chicken and additives, the PLC system automatically injects ultra-low-temperature LN2 into the chamber. As the liquid nitrogen instantly vaporizes and absorbs heat, it effectively maintains the meat temperature within the optimal marinating range of 0– 4℃.

Në mënyrë të ngjashme, through physical tumbling and kneading, the twin-shaft paddle system can also extract salt-soluble proteins from within the meat. Pastaj, it create a naturally tacky surface on the ground chicken. Për më tepër, the vacuum environment removes air and distributes seasoning, ice water, niseshte, and other ingredients evenly.

The mixed chicken retains the texture of ground meat while exhibiting excellent surface tackiness. Prandaj, it can enter the automatic forming machine directly. Gjithashtu, you can produce uniform, tender, and juicy chicken nuggets with stable shapes.

Liquid Nitrogen Vacuum Mixer

06 / Pajisjet Ⅱ

How About Chicken Nugget Forming Procedure?

The forming machine is core shaping equipment in chicken nugget manufacturing. Additionally, our forming solutions include small models and industrial models. We offer a compact patty forming machine with a power of 0.55 kW and a capacity of 35 patties per minute. Përveç kësaj, it can control nugget thickness between 8-25 mm. Hence, this model supports small chicken nugget production lines and provides an affordable entry solution for frozen fried food businesses.

The industrial forming machine with 600 mm belt width supports large-scale continuous chicken nugget manufacturing. Meanwhile, it can make 500-1,600 kg/orë chicken cakes with the power of 15.12-28.12 kW dhe trashësia e pjesës së 6-40 mm. Natyrisht, ky i parë e shtyp mishin e përgatitur në kallëpe të veçanta, duke e formuar atë në forma standarde të copëzave të pulës me shpejtësi të lartë, pastaj shkarkon automatikisht copëzat në një rrip transportieri. Për më tepër, kallëpe të ndryshueshme krijojnë çizme, ovale, rrumbullakët, yll, heart, dinosaur, letër, dhe forma me porosi të copëzave të pulës.

Makinë për formimin e copëzave të pulës

07 / Pajisjet Ⅲ

Cilin sistem të veshjes së pulave duhet të zgjidhni?

Cilësia e veshjes ndikon drejtpërdrejt në performancën e skuqjes së pulës. Prandaj, sistemi ynë i veshjes kombinon përgatitjen e brumit, veshja e brumit, dhe veshje me thërrime buke. Makineri rrahëse përgatit brumin e lëngshëm uniform në mënyrë të vazhdueshme. Next, makina rrahëse lyen çdo copë pule në mënyrë të barabartë. Pastaj, pajisja e bukës aplikon automatikisht thërrimet uniforme të bukës. Përfundimisht, çdo copë pule e skuqur zhvillon një pamje tërheqëse të artë.

Flour Coating Equipment

Flouring Coating Makinë

As the forming machine discharges chicken nuggets to the tunnel predusting machine, they land on a conveyor belt where a layer of dry flour with an adjustable thickness. So the bottom surfaces of the nuggets are coated with flour. Additionally, when nuggets move forward through the tunnel, the elevator will create flour curtains to envelop the nuggets. There are some powerful air knives near the discharge outlet. And the strong airflow blasts away loose or excess surface flour for the purpose of recycling. Typically, you can choose to use wheat flour, cornstarch, or specialized blended flours. And the flouring coating machine absorbs surface moisture from the nuggets, ensuring they can be more securely coated with liquid batter in the subsequent battering machine.

Submerging Battering Machine

Submerging Batterer for Heavy Coatings

The heavy battering machine processes thick slurry like Tempura batter. This machine holds chicken nuggets between two belts inside a deep slurry tank, resulting in every surface with thick batter. Megjithatë, it has a certain pressure and is not suitable for loose minced chicken pieces. Conversely, it is suitable for whole-cut chicken pieces made from small pieces of whole chicken breast, which retain the natural muscle fibers. For instance, this machine can produce tempura chicken nuggets, crispy chicken fillets, and thick-coated fried chicken products.

Automatic Breading Machine For Sale

Breading Machine for Crispy Fried Nuggets

Në fakt, the breading machine is an important preparation machine in fried food processing. It evenly coats breadcrumbs over chicken nugget surfaces before frying. Accordingly, the coating improves frying color and creates a crispier texture. The machine uses food-grade stainless steel construction. Për më tepër, the adjustable conveyor speed for different chicken nugget sizes, shapes, and coating requirements. So this uniform breadcrumb distribution system improves coating consistency and fried chicken nugget appearance. Përveç kësaj, our engineer designs two types of breading equipment for sale. Small breading machine uses 200-300 mm belt width and handle about 150-300 kg/orë for small and medium-scale fried nugget production. In contrast, the tunnel breaders use 400-1000 mm belts and frequency-controlled speeds. These industrial chicken nugget coating machines can reach approximately 500-1,500 kg/orë. Prandaj, this model meets the requirements of large industrial chicken nugget production lines.

08 / Pajisjet Ⅳ

What Equipment Is Needed for The Chicken Nugget Frying Process?

Reliable continuous frying equipment is the most important in fried chicken nugget production. Our continuous fryer integrates frying, oil filtration, temperature control, and automatic discharge. Për më tepër, the system reduces oil consumption and improves frying consistency.

09 / Pajisjet Ⅴ

Sistemi i ngrirjes dhe paketimit IQF për prodhimin e pulave

Seksioni i ngrirjes dhe paketimit përfundon fazën përfundimtare të prodhimit të copëzave të pulës. Prandaj, ky seksion ndikon drejtpërdrejt në jetëgjatësinë e produktit, sigurinë e transportit, dhe cilësinë e shitjes me pakicë. Për më tepër, customers require efficient freezing equipment and automatic packaging machinery for large-scale frozen fried food production.

3 Types of Chicken Nugget Freezers

IQF Freezing Machine for Fried Chicken Nuggets

The IQF freezing machine quickly reduces chicken nugget temperature after frying. Thus, the equipment locks the crispy coating structure and internal moisture. Fresh fried chicken nuggets usually contain high temperature and surface oil. In addition, slow cooling can cause coating softening and product sticking. So the IQF freezer rapidly reduces product temperature to around -18℃. Rrjedhimisht, customers maintain separate nugget pieces and stable product quality after freezing. For food processing plants with different production scales and investment budgets, the quick-freezing solutions for chicken nugget production lines are divided into following three types:

Small chicken nugget manufacturers can select batch freezing solution like cabinet freezers. These machines usually use tray or shelf freezers with compact factory space. This solution provides an affordable freezing investment for startup factories and small frozen food workshops with limited budgets.

Përveç kësaj, medium frozen chicken nugget production lines usually use IQF tunnel freezers. The stainless steel mesh belt transports chicken nuggets continuously. Ndërkohë, cold air circulates through the freezing chamber. In a word, the freezing time usually reaches 8-20 minutes, the tunnel freezer supports approximately 500 kg/orë. Prandaj, customers connect frying, ftohje, ngrirjes, and packaging into one continuous chicken nugget production process.

Industrial chicken nugget factories require high-capacity freezing systems. Hence, spiral IQF freezers become a suitable choice. Because the vertical spiral conveyor extends freezing time within limited floor space. Additionally, the equipment utilizes factory height efficiently. The capacity usually reaches 1,000–3,000 kg/orë. Rrjedhimisht, large frozen food manufacturers improve chicken nugget production efficiency and reduce workshop expansion costs.

Automatic Chicken Nugget Packaging Equipment

  • Packaging represents the final stage of chicken nugget production. Pra automatic packaging machinery improves product appearance and labor efficiency. Modern chicken nugget factories usually combine weighing systems and bagging systems.
  • For one thing, the multi-head weigher provides accurate chicken nugget portion control. The system combines multiple weighing units automatically. Prandaj, customers reduce weight errors and material waste. Gjithashtu, it supports different package weights, such as 500 g, 1 kg, 2kg packs. Rrjedhimisht, manufacturers serve supermarkets, restaurants, and catering companies.
  • For another thing, the vertical form fill seal machine completes automatic bag production. The machine performs film forming, product filling, sealing, and cutting. Kështu, customers reduce manual packaging operations. Pastaj, final chicken nugget products become ready for cold chain transportation. Si rezultat, customers achieve a complete frozen fried food production solution.
Vertical Film Roll Packaging Machine

10 / FAQ

FAQ About Chicken Nugget Processing Line

The price of a chicken nugget processing line usually ranges from USD 18,000 te USD 300,000. Prandaj, the final quotation depends on production capacity, automation level, and machine configuration.

  • ◎A small chicken nugget production line costs around USD 18,000-35,000.
  • ◎A medium continuous production line costs around USD 45,000-120,000.
  • ◎Për më tepër, a large industrial chicken nugget manufacturing plant usually requires USD 180,000-300,000.

The continuous fryer, IQF freezer, and automatic packaging system influence the total investment significantly. Kështu, customers should select equipment according to their target market and production plan.

Factory space depends on production capacity and equipment arrangement.

  • ◆A small semi-automatic chicken nugget line requires approximately 80-150 m².
  • ◆A medium chicken nugget processing factory requires around 300-500 m².
    • ◆Për më tepër, a large industrial production plant requires approximately 600-800 m².

    The continuous fryer and conveyor system usually require longer production routes. Hence, customers should design workshop layouts before purchasing equipment.

Different production scales require different frying solutions. Small manufacturers usually choose batch fryers. Therefore, they can reduce initial equipment investment. Medium and large factories usually choose continuous fryers. Moreover, continuous frying machines provide stable frying time, oil temperature control, and automatic discharge. The industrial continuous fryer usually operates at 155–180℃. The frying time usually reaches 30–60 seconds. Prandaj, customers achieve crispy coating and consistent internal texture.

The two battering systems serve different chicken nugget products.

The waterfall battering machine uses a flowing batter curtain. Also, the system suits thin batter and regular breadcrumb chicken nuggets. Moreover, the machine protects delicate formed nuggets from damage.

The submerging battering machine completely immerses products into thick batter. Therefore, it suits tempura chicken nuggets and thick-coated fried chicken products.

Customers should choose the battering method according to product design and coating requirements.

The automatic forming machine supports customized mould plates. So customers can produce various chicken nugget shapes. For example, the machine can create boot-shaped, star-shaped, heart-shaped, dinosaur-shaped, and cartoon-shaped nuggets. Furthermore, different shapes help brands create unique frozen food products. Consequently, manufacturers improve retail competitiveness.

The chicken nugget processing line mainly handles chicken meat. Hence, customers usually use chicken breast, chicken thigh meat, and chicken trimming materials. Besides, the vacuum bowl chopper processes meat paste for restructured nuggets. The coating system also supports different recipes.

For example, customers can produce to expand product categories:

  • ■ Breadcrumb chicken nuggets
  • ■ Crispy chicken nuggets
  • ■ Tempura nuggets
  • ■ Spicy chicken nuggets
  • ■ Cheese-filled nuggets
  • ■ Vegetable chicken nuggets
Frying quality depends on coating, temperature, and frying time. Thus, every production stage influences the final fried chicken nugget.

  • ◉The battering machine creates uniform coating.
  • ◉The breading machine improves breadcrumb distribution.
  • ◉Për më tepër, the continuous fryer controls oil temperature accurately. The double-layer conveyor prevents floating problems.

Rrjedhimisht, customers obtain golden, crispy, and evenly fried chicken nuggets.

Chicken Nugget Frying Line ROI Calculator

Choose Currency
USD Base Currency

Adjust Production, Çmimi, Cost And Investment Assumptions To Estimate Monthly Profit, Annual Profit And Payback Period.

01
Project Assumptions
01
Operating Assumptions
500 kg/orë
100 kg/orë1,600 kg/orë
15%
0%35%
8 h/day
1 h/day24 h/day
26 days/month
1 day31 days
02
Sales Assumptions
USD
USD
03
Monthly Operating Cost Assumptions
USD
USD
USD
USD
USD
USD
USD
02
Estimated ROI Results
Estimated Monthly Gross Profit
USD 39,000
Estimated Raw Chicken Input
435 kg/orë
Monthly Finished Output
104,000 kg
Monthly Sales Revenue
USD 208,000
Monthly Operating Cost
USD 169,000
Annual Gross Profit
USD 468,000
Estimated Payback Period
9.0 months
Estimated Annual ROI
133.7%
Estimated Gross Margin
18.8%
Monthly Operating Cost Breakdown
Raw Chicken And Ingredients
USD 126,000
Batter, Breading And Seasonings
USD 12,500
Edible Oil
USD 6,800
Utilities
USD 5,200
Packaging Materials
USD 7,500
Labor
USD 8,000
Maintenance And Misc.
USD 3,000
Download ROI PDF Get Detailed Equipment Quote
This Calculator Provides A Preliminary ROI Reference Based On The Selected Assumptions. Actual Product Yield, Raw Material Cost, Oil Absorption, Utility Cost, Labor Cost, Equipment Configuration And Payback Period Can Vary By Recipe, Market And Factory Conditions.
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